Choosing the Right Hose, Hose Reel or Fitting
Industrial fluid hoses move diesel, oil, grease, AdBlue, and lubricants between a tank and a dispense point, between a pump and a tool, or between two pieces of equipment. The right hose, reel and fitting come down to four things: the fluid, the working pressure, the temperature range, and how the hose is being deployed (fixed, retractable reel, or hand-coiled).
Hose by fluid. Diesel, petrol, AdBlue, oil, and grease each need a different hose construction. Standard nitrile-lined fuel hose handles diesel and petrol up to 10 bar. AdBlue requires a stainless-braid or EPDM-lined hose because nitrile and brass corrode in urea solution. High-pressure hydraulic and grease lines (PIUSI grease, Macnaught lubrication) use 2-wire-braid SAE 100R2 or higher. Always match the hose ID (6 mm, 10 mm, 13 mm, 19 mm, 25 mm, 32 mm, 50 mm) to the fitting and the flow requirement.
Hose reels. A reel keeps the hose off the floor (less wear, less trip risk), retracts it cleanly when the job is done, and protects the fittings on the inlet side. The Macnaught Retracta range covers diesel, oil, grease, AdBlue and weedicide/pesticide in single and twin-pedestal configurations from 13 mm x 20 m through 25 mm x 15 m. The Graco LDX, SDX and XD range covers oil, grease, lubricant, and antifreeze applications. The PIUSI hose reel range matches the PIUSI pump range with 25 mm x 10 m and 25 mm x 15 m diesel reels and a dedicated AdBlue reel range. Spring-rewind is the standard for trade workshop use; manual rewind suits low-cycle or budget installs. (For air, water and washdown reels, see the Workshop Hose Reels collection.)
Fittings. Hose fittings include the swaged or reusable end fittings (BSP, NPT, JIC, ORFS), quick-release couplers (Alfagomma flat-face ISO 16028 for hydraulic; Banlaw flush face for fluid transfer in 11 colour-coded sizes), and break-away or dry-break couplings for high-cycle fuel transfer (Banlaw 800 Series). Match thread standards across the line: BSP and NPT do not seal against each other, and a JIC fitting will leak on a BSP port even though they look similar. Order new hoses with both end fittings already swaged on, or buy a hose-fitting tool kit if you crimp your own.
Sizing. The hose ID has to match the pump outlet and the dispense rate. A 200 lpm bowser running through a 13 mm (1/2 inch) hose chokes the flow and over-pressurises the line; the same bowser on a 25 mm (1 inch) hose moves the rated flow with a comfortable pressure drop. As a rule of thumb, target a hose ID at least equal to the pump outlet, and step up one size if the run is longer than 5 m or has multiple bends.