Choosing the Right Bead Dispensing System
Glass beads are the retroreflective component of every line marking job. Without beads, the line is visible in daylight but invisible at night to a driver's headlights. The dispensing system controls how the bead lands on the wet paint film and how deeply it embeds, which together determine the night-time retroreflectivity (mcd/m squared/lx, measured per AGPT-T800). Pick the system by whether the work is private property or ATS 4110 longitudinal markings on public roads.
Drop-on (gravity) systems for private property and low-traffic carpark. Drop-on bead delivery uses gravity from a unit hopper to drop beads onto the wet paint at gun-line speed. The Graco complete 6 inch 1-gun systems (277065, 24Z726, 24Z727), 12 inch 1-gun (24N265), and 6 inch 2-gun (24M838) are the standard drop-on fit-outs on entry LineLazer ES and 200HS Auto unit. Drop-on is the right call for private property carpark, sports field and low-traffic council yard work where there is no ATS 4110 retroreflectivity mandate. The trade-off is no air control: bead embedment depends on paint film thickness and operator travel speed.
Pressurised systems for ATS 4110 longitudinal markings. ATS 4110 5.12 mandates that beads complying with Type B-HR, C-HR or D-HR (per APAS 0042) be applied to longitudinal markings, and Clause 6 requires the unit to deliver beads at dual angles producing similar retroreflectivity in both directions (within 15 percent). That requires a pressurised bead system. The Graco pressurised bead gun kit (16R963) and the complete 1-gun (25R268, 25R270) and 2-gun (25R267, 25R269) pressurised systems use dual 120 lb (54 kg) pressurised tanks and the RAC 5 0.234 inch bead nozzle to deliver beads at controlled pressure onto the wet paint film. The 16U439 second tank kit adds a second pressurised tank to existing 1-tank units.
Bead grades and the retroreflectivity targets. ATS 4110 Annexure B Table B1b sets the targets: white longitudinal markings 350 mcd/m squared/lx within first 30 days, 200 mcd/m squared/lx between days 365 and 395, intervention required below 150. Yellow tracks lower (200 / 150 / 100). Type B-HR (0.5 to 1.0 mm fine) is the standard pairing with waterborne paint and most council/contractor work. Type C-HR (0.85 to 1.4 mm mid) is the audio-tactile thermoplastic intermix at not less than 30 percent by mass per Clause 8.22. Type D-HR (coarse, high refractive index) is the wet-night enhancement; surface-applied D-HR must have a proprietary adhesive coating. Beads themselves are sourced through Potters Industries or Avante Linemarking; this collection is the dispensing hardware.
The embedment maths that everyone forgets. Bead embedment is the single biggest determinant of whether a line passes ATS 4110 retroreflectivity testing. Target 60 percent of bead diameter sitting in the wet paint. Too deep (over 60 percent) and light cannot bounce back: line looks dead even though beads are there. Too shallow (under 60 percent) and as the paint shrinks the bead loses its grip and shears off under traffic. Transport for NSW worked example for waterborne paint at Type B-HR beads: target 350 to 400 micron wet film thickness, 100 mm centre line at the 0.234 inch RAC 5 bead nozzle gives a 2.7 km/h target travel speed. On a 150 mm line, weigh out 2.7 kg of beads per measured length.
Custom truck-mount and ACCU-BEAD note. For RoadPak truck-mount and custom paint truck builds, bead tank options scale to 200 kg, 450 lb (204 kg) and 650 kg, with the ROADLAZER 10-position air-solenoid valve (17U196) for multi-gun pressurised arrays. Bead level is measured by weight scales on the bead tanks, NOT by ACCU-BEAD: the Skip-Line USA ACCU-BEAD pilot did not proceed and ACCU-BEAD is unlikely to be deployable on Australian custom truck builds. ACCU-BEAD parts in this collection (cable 2009198, housing 2007960, sensor 2007130, flow sensor kit 2007534) are retained for legacy unit support only.