Choosing the Right Mortar & Cement Applicator
Graco ToughTek mortar and cement applicator pumps for plaster, render, mortar, cement and similar high-viscosity material spraying and pumping. ToughTek MP20 single-phase mixing pump and ToughTek M680a hopper piston pump cover the AU mortar / cement applicator range.
ToughTek MP20 mixing pump. Single-phase electric mixing pump, batch mortar / cement work. Operator loads dry mix and water at the spec ratio; the MP20 mixes and pumps to the gun. Suits smaller-volume jobs and sites without three-phase power.
ToughTek M680a hopper piston pump (262927). Purpose-built for high-viscosity mortar mixed with sand - 2-part epoxy mortars and similar high-aggregate materials. Direct-feed hopper, pre-mixed mortar loaded into the hopper and pumped to the gun. Suits sites where the mix is prepared separately (mortar mixer + barrow) and the M680a is used purely as the pumping unit.
The sand-and-stone rule. Standing rule from Graco technical (Jeff Nind): you cannot spray any product with sand or stone through an electric airless tip. Sand and stone require the ToughTek range. For acrylic textures without aggregate, the RTX5500PX is the right call. For Level 5 plaster finish and roof restoration membrane (no aggregate), Mark V XT covers it. For sand or stone aggregate, ToughTek only.
Service life on abrasive materials. Abrasive mortar and cement work shorten pump packing and piston life compared to paint or thinner coatings. The ToughTek units are designed for this duty cycle but expect more frequent service intervals than paint-only equipment. Stock pump repair kits and packing sets ahead of long jobs.