Choosing the Right Protective Coatings Sprayer
Protective coatings sprayers for industrial maintenance, refinery, shipyard, marine and bridge work. The Merkur and King ranges from Graco are the air-driven and hydraulic-driven units capable of spraying the high-build, high-viscosity 2-pack epoxy, polyurethane, intumescent and zinc-rich primers used on industrial steel and infrastructure.
Solvent-on-steel: air-driven only. Standing rule from Graco technical (Jeff Nind): solvent-based industrial coatings on steel need an air-driven airless because the electric motor on an electric sprayer is a spark risk on a flammable-coating site. Merkur ES 30:1 and Merkur 30:1 for daily solvent-on-steel. Merkur X48 (48:1, 4800 PSI) for Jotacote 605 2-pack epoxy. King E60 (6000 PSI, hazardous-area approved) for high-build mining. King 70:1 for intumescent.
Heavy-duty hydraulic: King 45:1, King E60. Heavy Duty King 45:1 (K45FH2) for high-pressure, high-flow protective coatings. Hydraulic-driven, matched ratio for industrial coating viscosity. King E60 steps up to 6000 PSI hazardous-area for high-build mining coatings. Around 180 CFM compressor required for King 45:1.
Conventional spray: Triton Cart Kit. Triton Cart Kit covers conventional spray work on protective coatings - lower pressure than airless, atomisation by air, suits the operator who wants the finer conventional pattern on smaller-area protective work.
Compressor + dryer: 3-Stage Desiccant Drying System. Air-driven sprayers need clean dry compressed air. Moisture or oil in the compressor air contaminates the coating and damages the sprayer. The 3-Stage Desiccant Drying System sits between the compressor and the sprayer, removing moisture, oil and particulate to deliver coating-grade air to the air-driven sprayer.