Choosing the Right Thermoplastic Applicator
Thermoplastic applies hot at 180-210 degrees Celsius. The melted material fuses to the pavement on cooling, lasts 3-8 years on bitumen, and meets AS 4049.2 / APAS 0041/4 for ATS 4110 longitudinal markings. The right applicator depends on whether you are doing line runs, hand-applied symbols, or audio-tactile work.
Long-line thermoplastic. The Graco ThermoLazer ProMelt 4 inch SmartDie II (24H623) is the production thermoplastic line striper: 4-chamber melting, 100,000 BTU heat, 4-torch die heat, Ease-Z-Steer handle, 156.5 kg, optional die widths up to 16-18 inch, optional LineDriver attachment for ride-on operation. The ThermoLazer ProMelt System SmartDie II (24R771 / 24R767) bundles the ProMelt with system-level accessories. The ThermoLazer 300TC unit (258699 SmartDie II, 24H622 standard) and 200TC unit (17A334 / 17A335 FlexDie, 24U281 standard) cover smaller production volumes and tighter site footprints.
Hand-applied stencils and crossings. The GO Thermoplastic Screed Box Applicator series in widths GOSCB100 (100 mm), GOSCB150 (150 mm), GOSCB200 (200 mm) and GOSCB300 (300 mm) covers hand-applied piano-key crossings, council priority lines, intersection arrows and numerals. 2.5-7 L heated containers, 15-20 kg, application range 180-210 degrees Celsius. Requires operator training. Not for raw concrete unless pre-treated.
Bead intermix for audio-tactile linemarking. ATS 4110 8.22 requires Type C-HR glass beads intermixed at not less than 30% by mass into thermoplastic before application for audio-tactile linemarking (ATLM). Surface-applied beads are added immediately after material extrusion. Audio-tactile rib geometry per ATS 4110 Table 9.2: height 10 plus or minus 2 mm with surface beads, spacing 250 plus or minus 50 mm, width 120-150 mm normal or 150 mm freeway use, length 60 plus or minus 10 mm.
Surface preparation and compliance. Thermoplastic does not adhere to raw concrete without a primer pass. New rigid concrete needs the curing compound removed by grinding or sandblasting per ATS 4110 8.4. Bitumen and asphalt accept thermoplastic directly when clean and dry. ATS 4110 5.9 permits thermoplastic for longitudinal markings provided it complies with AS 4049.2 and carries APAS 0041/4 approval.